1.
Multifunctional
Laser Welding Machine
The W
series of pulse Nd:YAG laser welding systems are suitable for a wide
range of precision spot & seal welding and cutting applications in the
electronics, medical, automotive and fine mechanics markets. Typical
applications include:
� Welding
of stainless steel, aluminium alloy and other metals
� Welding
of electron guns, titanium capacitors
� Spot
welding of optical fiber coupler parts
� Welding
of containers
� Seal
welding of lithium batteries
Laser
welding has a number of advantages over conventional techniques
including:
� low
heat input
� reduced
distortion
� no
mechanical forces
� no
tool wear and hence
� consistent
weld penetration
W series
laser welding systems use optical beam delivery. An assistant gas nozzle
is also provided. CNC control system provides a convenient programming
on the welding/cutting speed, pattern, laser beam on/off, gas on/off.
The laser power is adjustable by setting laser pulse width, pulse
repetition rate and lamp operation current.
A laser
welding system typically consists of laser head, switching power supply,
CNC control system, beam delivery, motor-driven XY stage & chiller.
Model |
W-xxx1) |
Laser type |
Flashlamp-pumped pulsed Nd:YAG laser |
Laser wavelength |
1064nm |
Laser power |
50
to 400W depending on model |
Laser beam diameter |
5-8mm depending on model |
Max. laser energy |
30-100J depending on model |
Pulse width |
0.1-10ms, adjustable |
Pulse repetition rate |
1-200Hz, adjustable |
Focused beam diameter |
<0.2mm |
Beam delivery |
Optical beam delivery with a gas nozzle |
Internal cooling |
Closed water cooling with chiller |
Table |
Motor-driven XY table with 200x200mm moving range2) |
Power requirements |
380VAC, 3-phase, 50Hz |
Remark: 1)
W-xxx: xxx means laser power in watt. It is from 50 to 500W.
2) Other
laser welding systems available upon request.
Options:
l Microscope
l Monitor
with CCD camera
l OEM
configurations available (individual laser head with beam delivery,
laser power supply etc).
l Enclosure
2.
Mould
Laser Spot Welding Machine
The
multi-purpose laser welding system (also called as laser mould welder,
mould repair)
is specially designed for the mould industry and used in repairing of
precision moulds, such as mould manufacture for digital products, mobile
phone, toy, automobile and motorcycle, and moulding industry. Through
the repairing of moulds, it is possible to reuse the moulds, save the
production cost and improve the working efficiency significantly. This
technology can also be used to modify the design or size of moulds to
reduce the development period.
Features
The working
principle of this laser deposition welding system is to use laser high
thermal energy and the melting technology in spot to process the welding
and repairing of minute parts. It makes up the shortage of traditional
hydrogen arc welding in repairing precision surfaces, avoids the two
difficulties of thermal strain and after-treatment, and saves the
production period of mould.
Advantages
It is
specially designed for the mould industry and the technology is imported
from Germany. With unique structure design, it is suitable for repairing
of large, medium and small moulds.
1.
Ceramic
converging cavity is imported from the Britain. It is corrosion
resistant and high temperature resistant, and has 8-10 years service
life. The life of xenon lamp is more than 8 million times.
2.
Use the
most advanced light shielding system to eliminate the irritation to eyes
by light during working.
3.
The laser
head and optics part can be rotated for 360�, upward/downward lifting
and forward/backward pushing, suitable for repairing of large, medium
and small moulds.
4.
The
parameters are controlled by intelligent remote controller, which is
simple and convenient.
5. The work
bench can be lifted, and moved in three dimensions, the size of light
spot can be adjusted.
Suitable materials
The
materials that can be welded are extensive: cold work alloy steel, hot
work alloy steel, nickel tool steel, high grade steel, steel alloy, high
tenacity aluminum alloy, etc.
Technical
data
Model |
WY180 |
3-axis stroke of work bench |
X=300mm, Y=200mm (X, Y can be adjusted manually and Z-axis can
be manually motorized to lift maximum 250mm.) |
Bearing of work bench |
≤200kg |
Device weight |
300kg |
Power supply |
220V�10%/50Hz or 380V�10%/50Hz |
Laser parameters |
Laser parameters |
Laser type |
Nd:YAG pulse |
Adjusting range of light spot |
0.1-0.3mm |
Size of light spot |
0.2-3.0mm |
Laser wavelength |
1064nm |
Pulse width |
≤20ms |
Maximum laser power |
180W/200W |
Pulse frequency |
≤15Hz |
Laser output focus length |
50mm/100mm/120mm (optional) |
Laser cooling |
Water cooling |
Observing system |
Microscope (360� adjustable) |
Protection gas |
One
line (xenon) |
Welding wire diameter |
0.1mm-0.6mm |
Options:
l Microscope
l Monitor
with CCD camera
l OEM
configurations available (individual laser head with beam delivery,
laser power supply etc).
l Enclosure
This laser welder uses galvanometer scanning method,
features high welding speed, high precision and good light beam mode,
and is suitable for precision laser spot welding of various parts.
During single spot welding, the working efficiency is 4-10 times higher
than common laser spot welding because the idle stroke positioning time
is significantly reduced. The scanning laser welder consists of YAG
solid laser, laser power supply, optical scanning system, 3D adjustable
work bench, industrial PC system, cooling system, laser indication
system and operating cabinet.
This welder provides dedicated laser welding software
based on Windows platform. The welding spots or graphs can be imported
and edited in the dedicated software, or edited in other software such
as AutoCAD and CorelDraw and then processed in the dedicated software.
This welder features stable quality, convenient operation and easy
maintenance.
Application:
This welder is mainly used in highly efficient laser spot
welding or seal welding of mobile phone shielding case, mobile phone
metal shell, capacitor metal shell, metal shielding grid in computer,
shaver blade, electronic connector and other electronic products.
Model |
WG100/200 |
Laser type |
Nd:YAG |
Laser wavelength |
1064nm |
Maximum laser power |
100W/200W |
Pulse width |
≤20ms |
Pulse frequency |
≤50Hz |
Spot welding speed |
≤15 spots/s |
Size of light spot |
0.2-3.0mm |
Adjusting range of light spot |
0.1-0.3mm |
Maximum positioning speed |
≤7000mm/s |
Resolution |
0.001mm |
Repeating precision |
0.002mm |
Cooling |
Water cooling |
Master unit dimensions |
1600*800*1500mm |
5. Welded Samples
|